[quote=@Forsythe]
A lot of the seasons did not start with a full team, I think we are okay to go. I don't want a second character now, but may have other idea for what to do with the extra suits later on >:D
[/quote]

You make a valid point :D. 

[quote=@WindsOfFate]
Who knows, maybe one day a suit will accept Sa'Cha and meld with him in some weird magical techy way.  IDK.
[/quote]

If you'd like, at first, we can say everyone believes a human who already has Mana sensitivity will be rejected by a Nanosuit if they attempt to bond, but at the climax of the first major story arc, Bandora and Goldar and a squad of monsters are overwhelming the Rangers, and the good guys are on the verge of defeat. During this part of the battle, Sa'Cha has to stay behind in the Command Center because Bandora is using a device to absorb various energies, and his Mana is extremely susceptible to that type of drain because the channels to expend that energy are so well-used. So, he knows that trying to aid in the battle will only strengthen Bandora further. He feels worthless in that fight, despite Zordon trying to reassure him, and then when he sees on the viewscreen that the Rangers are all about to die, Sa'Cha cries out, and suddenly, a Nanosuit responds and begins glowing. 

"The Black Nanosuit has chosen you, Sa'Cha. Step forward and accept the responsibility and all that comes with it," Zordon explains after a moment of silence. He claims the power, and realizes that being bonded with the suit shields his Mana from being drained, and he's able to rush in and save the day. 

What do you think?